Valve Unit

ABSTRACT

A valve unit comprises an operating piston for closing and opening a connection between a process pressure input line and a process pressure output line, at least one control line and at least one control chamber for controlling the operating piston. The operating piston has a closing ring which in the closed state of the connection sealingly abuts a valve seat of the valve housing (or the valve housing has a closing ring which in the closed state of the connection sealingly abuts against a valve seat of the operating piston). The valve seat consists of a softer and more elastic material than a circumferential sealing edge abutting said valve seat. An annular sealing element is present which comprises the valve seat. The sealing element has the shape of a truncated cone with an outwardly widening base.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a divisional application of U.S. patent applicationSer. No. 16/767,739 filed Nov. 19, 2018, which is the United Statesnational phase of International Application No. PCT/EP2018/081742 filedNov. 19, 2018, and claims priority to European Patent Application No. 17204 455.4 filed Nov. 29, 2017, the disclosures of which are herebyincorporated by reference in their entirety.

TECHNICAL FIELD

The present invention relates to a valve unit, in particular forpneumatic operation in a blow-molding process. The valve unit issuitable, in particular, for use in an extrusion blow-molding machine ora stretch blow-molding machine for producing hollow bodies made ofplastics material.

PRIOR ART

For the manufacture of plastics bottles, in particular PP or PETbottles, (PP=polypropylene; PET=polyethylene terephthalate) a blank or apreform is blown into its final shape in a blow-molding machine, inparticular an extrusion blow-molding machine or a stretch blow-moldingmachine. To this end, the blank is held in a blow mold by its bottleneck, which already has its final shape, and is connected to acompressed air system. By blowing compressed air through the bottle neckthe blank is inflated and brought into its final shape.

The blow-molding process generally takes place in a two-step method,wherein in a first step compressed air at a pressure of 2 to 20 bar isblown in via a pre-blowing valve and in a subsequent second step thefinal blow-molding is carried out via a main blowing valve by means of apressure of 15 to 40 bar. Moreover, a venting valve is generally used inorder to discharge the pressure from the finished blown bottle. Arecovery valve is also known, said recovery valve being arranged betweenthe main blowing valve and the venting valve in order to recover aportion of the compressed air used.

All of these valves have to be activated for the process sequence. It isessential here that the individual process steps have to take place veryrapidly and, therefore, the valves have to have response times which areas short as possible. Only then is an economical production ensured. Itis also important that the valves have a high number of cycles ofoperation and thus a long service life.

Pneumatically actuated valves, which use the compressed air which isalready available as a working medium, have proved advantageous.

EP 1 574 771 A2 discloses such an air-controlled valve. Said valvecomprises an operating piston displaceably arranged in a valve housing,a process pressure input line, a process pressure output line and acontrol pressure line. The operating piston has a lower front face whichin the closed position of the valve closes the process pressure inputline relative to the process pressure output line. An opposing upperfront face is oriented toward a valve chamber. A channel running insidethe operating piston connects these two front faces together. The activesurface of the lower front face in the closed state of the valve issmaller than the active surface of the upper front face so that theoperating piston is retained by the process pressure in its closedposition. The operating piston also has a piston ring protrudingradially outwardly, the lower annular surface thereof serving as acontrol surface. Said piston ring is located in an annular controlchamber which is connected to a control pressure line. The upper annularsurface is located in a further chamber which is subjected to ambientpressure. The control surface is larger than the difference between thelower and upper active surface in the closed state of the valve. If apressure is now applied to the control chamber, the operating piston israised and the valve is opened. A relatively low pressure is alreadysufficient therefor. In one embodiment, the lower front face has adownwardly protruding, radially inwardly offset collar which is designedto achieve an improved sealing action due to the reduced abutmentsurface on the valve housing.

EP 2 142 830 B1 also discloses an air-controlled valve. In this case,therefore, two opposing control surfaces are present, wherein the lowerfirst control chamber may be selectively subjected to a constantpressure or ambient pressure by means of a pilot valve and the uppersecond control chamber is permanently subjected to a constant pressure.The first control surface is smaller than the second control surface sothat when the constant pressure is applied in the second control chambera differential force is produced between the first and second controlchamber and the operating piston is raised. A valve seal is arranged onthe control piston, said valve seal having on its circumference acircumferential, downwardly protruding collar. This collar forms aclosing surface which cooperates with a valve seat of the valve housing.Since when the operating piston is raised, i.e. when the valve isopened, the first and second active surface become approximately thesame size, only a small expenditure of force is required for a rapid andcomplete opening of the valve. It is also advantageous that the valve isalso able to be controlled when the two valve chambers have the samepressure level. This valve is characterized by a rapid response time andthus a rapid opening which is practically independent of the level ofthe process pressure. However, as before, this valve unit requiresrelatively high axial sealing forces in the region of 1000 N and thus apilot valve with a correspondingly large nominal diameter.

WO 2015/121285 A1 discloses an air-controlled valve with two pilotvalves which control the pressure in the two control chambersindependently of one another.

Such process valves require high sealing forces of up to 1200 N in orderto maintain the leakage limit values in the operating state of 0 to 40bar. Pilot-controlled valve units, i.e. valve units which as describedabove have at least one control chamber connected to a pilot valve,require relatively large control surfaces therefor. This leads to largecontrol volumes which in turn is contrary to the requirement for rapidlyoperating valves since the large control volumes have to be filled andemptied again sufficiently rapidly. Thus pilot valves with relativelylarge nominal diameters are used in order to ensure a sufficiently rapidfilling and emptying thereof, said pilot valves operating more slowly,however, than pilot valves with smaller nominal diameters. Said pilotvalves are additionally more expensive and require more space. Theprevailing high sealing and acceleration forces limit the operating timeand additionally minimize the number of cycles of operation and also theservice life of the valve unit. In principle, the following applies: thehigher the sealing forces and the kinetic energies in the valve unit,the lower the number of cycles of operation to be achieved and theshorter the service life of the valve unit.

DESCRIPTION OF THE INVENTION

It is an object of the invention, therefore, to provide a valve unitwhich reduces the axial sealing forces to a minimum and thus increasesthe service life of the valve unit.

The valve unit in a first embodiment comprises a valve housing having aprocess pressure input line, a process pressure output line and aprocess guide shaft. Said valve unit further comprises an operatingpiston for closing and opening a connection between the process pressureinput line and the process pressure output line, wherein the operatingpiston defines a longitudinal central axis. Moreover, the valve unitcomprises a first and a second control line and a first and a secondcontrol chamber for controlling the operating piston, wherein theoperating piston can be displaced in the axial direction within theprocess guide shaft in a sealed manner by means of a dynamic processseal. The operating piston has a closing ring which in the closed stateof the connection sealingly abuts a valve seat of the valve housing. Asan alternative to this feature, the valve housing may have a closingring which in the closed state of the connection sealingly abuts againsta valve seat of the operating piston. The closing ring is designed as acircumferential sealing edge, wherein the valve seat consists of asofter and more elastic material than the sealing edge abutting saidvalve seat. The circumferential sealing edge has a diameter whichcorresponds to a guide diameter of the dynamic process seal.

The dynamic process seal is defined here as the dynamic seal which sealsthe operating piston relative to the valve chamber, i.e. the chamber ofthe valve unit subjected to process pressure between the input andoutput.

The sealing edge is configured to be as narrow as possible with a smallabutment surface. Preferably, said sealing edge is approximately linear.

The wording selected above encompasses the idea that the valve unit mayalso comprise more than two control lines and control chambers.Preferably, however, just two control lines and two control chambers arepresent.

The air-controlled valve unit has a minimized sealing surface so that inthe case of low axial force a high surface pressure may be produced. Inparticular, a process pressure of 40 bar in both directions, i.e.bidirectionally, is able to provide a seal. The selected soft and hardmaterial pairing of the two sealing partners, however, compensates forunevenness which may be present, so that the seal is ensured.

The use of identical seal diameters of the seat seal and the adjacentdynamic process seal additionally prevents forces which are dependent onthe process pressure from being generated in the direction of movementtoward the mobile operating piston.

Preferably, the operating piston has a sealing cap which is ofwedge-shaped configuration and the circumferential tip thereof forms thesealing edge. The wedge-shaped configuration leads to an optimalintroduction of force toward the sealing edge and also serves to providethe supplied compressed air with an optimal throughflow path when thevalve is opened.

In a preferred embodiment, the valve seat is embedded in a valve seatring arrangement, wherein the valve seat ring arrangement consists of aharder material than the valve seat. The embedding ensures that thevalve seat is not able to be deflected to the side by the prevailingforces. Such a deflection could impair the sealing performance.

Preferably, an annular sealing element which forms the valve seat ispresent, wherein the sealing element has the shape of a truncated conewith an outwardly widening base. As a result, the sealing element may beoptimally fixed in order to withstand even large forces. The sealingelement additionally forms a buffer.

In preferred embodiments, a first active surface and a second activesurface which counteract one another and which are able to be subjectedto a process pressure are present. The first and the second activesurface are of the same size. As a result, the operating piston may becontrolled independently of the process pressure.

Each of the control chambers is connected via a pilot bore to a pilotvalve. Preferably, 3/2 way valves are used therefor. Pilot valves havingrelatively small nominal diameters may be used. Typical nominaldiameters are ca. 1 mm.

Preferably, the operating piston has a first control surface which facesthe first control chamber and a second control surface which faces thesecond control chamber. In each case these two control surfaces are ableto be subjected to a pilot pressure. The control surfaces are preferablyof the same size. This has the advantage that the opening and closingforces are equal in size.

Preferably, at least one of the two control chambers, preferably bothcontrol chambers, are of cylindrical configuration and are arrangedcentrally to the longitudinal central axis of the operating piston. Thisarrangement permits the formation of relatively small control chambersand the use of relatively small control surfaces. As a result, thecontrol chambers may be filled and emptied rapidly. The valve unit maythus be operated relatively rapidly. Since the applied forces arerelatively small, by minimizing the control chambers, the service lifeof the valve unit is also increased.

In preferred embodiments, a first and a second dynamic control chamberseal are present, wherein the guide diameters of these two dynamiccontrol chamber seals are of the same size and are arranged centrallyrelative to the longitudinal central axis of the operating piston.

Preferably, the guide diameter of the dynamic process seal is largerthan at least one of the guide diameters of the first and second controlchamber seal. Even further preferably, the guide diameter of the dynamicprocess seal is larger than both guide diameters of the first and secondcontrol chamber seal. This arrangement reduces the volume of the controlchambers.

The teaching according to the invention may be implemented bydifferently shaped operating pistons. Three preferred variants arementioned hereinafter. In a first variant, the operating piston has apiston foot, a piston head and a piston ring, wherein the piston ringhas a larger external diameter than the piston foot and the piston head.The piston foot and the piston head have the same external diameter. Thevalve housing has a first cylindrical central blind bore for receivingthe piston foot and a second cylindrical central blind bore forreceiving the piston head. The first control chamber is configured inthe first blind bore and the second control chamber is configured in thesecond blind bore. The circumferential sealing edge is configured on thepiston ring.

In a second variant, the operating piston has a base body with anH-shaped longitudinal section and a piston ring, wherein the base bodyforms a downwardly open first receiver and an upwardly open secondreceiver. A fixed foot element and a fixed head element are configuredon the valve housing, wherein the foot element engages in the firstreceiver and the head element engages in the second receiver. The firstreceiver forms the first control chamber and the second receiver formsthe second control chamber. The circumferential sealing edge isconfigured in turn on the piston ring. This operating piston has asmaller mass than the operating piston of the first variant.Additionally, it has a very small longitudinal extent.

In a third variant, the operating piston has a base body with a U-shapedlongitudinal section and a piston ring, wherein the base body forms anupwardly open first receiver. A fixed foot element is configured on thevalve housing, wherein the foot element engages in the first receiver.The first receiver forms the first control chamber. The valve housinghas an annular gap around the piston ring, wherein the annular gap formsthe second control chamber. The circumferential sealing edge isconfigured in turn on the piston ring. This operating piston is alsoconfigured to be very compact and short. Additionally, the valve unitmay be configured as a whole to be very compact and short due to theannular second control chamber.

The operating piston is preferably configured to be solid, i.e. withouta core bore. Preferably, however, it has through-bores for connectingthe valve chamber to a pressure compensation chamber.

The valve unit according to the invention described hereinafter may alsobe used without equal diameters of the dynamic seal and the seat seal.This valve unit may also be characterized by a long service life due tothe special embedding and shape of the sealing element.

The valve unit in one embodiment comprises a valve housing having aprocess pressure input line, a process pressure output line and aprocess guide shaft. Said valve housing also comprises an operatingpiston for closing and opening a connection between the process pressureinput line and the process pressure output line and at least one controlline and at least one control chamber for controlling the operatingpiston. The operating piston can be displaced in the axial directionwithin the process guide shaft in a sealed manner by means of a dynamicprocess seal. The operating piston has a closing ring which in theclosed state of the connection sealingly abuts against a valve seat ofthe valve housing. Alternatively, the valve housing may have a closingring which in the closed state of the connection sealingly abuts againsta valve seat of the operating piston. The closing ring is configured asa circumferential sealing edge, wherein the valve seat consists of asofter and more elastic material than the sealing edge abutting thevalve seat. To this end, an annular sealing element which forms thevalve seat is present, wherein the sealing element has the shape of atruncated cone with an outwardly widening base, wherein the sealingelement is embedded in a valve seat ring arrangement and wherein thevalve seat ring arrangement consists of a harder material than the valveseat.

Further embodiments are specified in the dependent claims.

BRIEF DESCRIPTION OF THE DRAWINGS

Preferred embodiments of the invention are described hereinafter withreference to the drawings which merely serve for the description and arenot to be interpreted as limiting. In the drawings:

FIG. 1 shows a longitudinal section through a valve unit according tothe invention in a first embodiment in the closed valve position;

FIG. 2 shows the valve unit according to FIG. 1 in the open valveposition;

FIG. 3 shows a longitudinal section through a valve unit according tothe invention in a second embodiment in the closed valve position;

FIG. 4 shows the valve unit according to FIG. 3 in the open valveposition;

FIG. 5 shows a longitudinal section through a valve unit according tothe invention in a third embodiment in the closed valve position and

FIG. 6 shows the valve unit according to FIG. 5 in the open valveposition.

The same parts are provided with the same reference numerals.

DESCRIPTION OF PREFERRED EMBODIMENTS

A first embodiment of a valve unit according to the invention is shownin FIGS. 1 and 2 . Said valve unit has a valve housing 1 which ispreferably configured in two parts or multiple parts. Said valve housingmay comprise, in particular, inserts. The housing 1 is preferablyproduced from metal or a rigid plastics material.

The housing 1 has in the interior a substantially rotationallysymmetrical cavity with different internal diameters in the axialdirection. A part of this cavity is configured as a rotationallysymmetrical valve chamber 30, at least one process pressure input line31 leading therein and at least one process pressure output line 32leading therefrom. The process pressure input line 31 is preferably ofannular configuration as may be identified in FIGS. 1 and 2 . Othershapes are possible.

The process pressure input line 31 is able to be connected to acompressed air source, not shown. The process pressure output line 32 isable to be connected to a blow-molding unit, also not shown. Examples ofsuch a blow-molding unit are a blow mold and a blow mold support forretaining a blank of a plastics bottle.

An operating piston 2 is arranged in the cavity, said operating pistonbeing movable inside the cavity and a connection between the processpressure input line 31 and the process pressure output line 32 openingand reclosing as a result of this movement. The operating piston ispreferably produced from a rigid plastics material or a metal, inparticular from a coated metal.

At least one pilot valve controls the movement of the operating piston 2inside the valve housing 1. In this case a first pilot valve 51 ispresent, said first pilot valve being connected via a first pilot line,in this case called the first control line or first pilot bore 50, tothe cavity of the valve housing 1, more specifically to a first controlchamber 40. Moreover, a second pilot valve 61 is present, said secondpilot valve also being connected via a second pilot line, in this casecalled the second control line or wide pilot bore 60, to the cavity ofthe valve housing 1, more specifically to a second control chamber 41.The pilot valves 51, 61 are preferably 3/2-way valves. Alternatively,instead of two 3/2-way valves a common 5/2-way valve may also be used.

The operating piston 2 is preferably configured in one piece. Saidoperating piston substantially has a piston foot 20, a radiallyoutwardly protruding piston ring 21 arranged thereon, with radiallyextending, continuous pressure compensation bores 22, a piston neck 23adjoining the piston foot 20 and a piston head 24 adjacent thereto. Theoperating piston 2 is preferably configured to be entirely rotationallysymmetrical, preferably in all of these regions.

The cavity of the valve housing 1 tapers in one respective step towardthe piston foot 20 and toward the piston head 24. A first and a secondcentral blind bore, which in each case form a hollow-cylindrical lowerand upper guide shaft with the same diameter, are configured. Theseguide shafts are denoted hereinafter as the upper and lower controlguide shaft 11, 12.

The piston foot 20 has a lower first front face 200 facing the firstcontrol chamber 40. The piston head 24 additionally has an upper secondfront face 240 facing the second control chamber 41. The two front faces200, 240 form a first and a second control surface, the first and/or thesecond control pressure of the pilot valves 51, 61 acting thereon. Thecontrol pressure is also called the pilot pressure. These pressures arepreferably configured to be of the same value. The two control surfacesare both preferably configured rotationally symmetrically and they arepreferably both arranged concentrically to the longitudinal central axisof the operating piston.

The piston foot 20 and the piston head 24 have on the circumferencethereof circumferential first and second sealing rings 90, 91 whichsealingly abut against the inner surfaces of the control guide shafts11, 12 and which, when the operating piston 2 moves, form one respectivelower and upper dynamic control chamber seal. The sealing rings 90, 91are preferably formed from a suitably soft and elastic material,preferably from a plastics material. The guide diameters of these twodynamic control chamber seals are preferably of the same size. They arearranged centrally.

The cavity forms a further guide shaft which hereinafter is called theprocess guide shaft 10. The piston ring 21 has a circumferential thirdsealing ring 92 which sealingly abuts against the inner surface of theprocess guide shaft 10 and which, when the operating piston 2 moves,forms a further dynamic process seal. The piston ring 21 has on itsouter jacket a circumferential annular groove 212 which minimizes thevolume and thus the weight of the operating piston 2.

The piston ring 21 has a downwardly oriented annular third front face210 which forms part of a first active surface of the valve unit, theprocess pressure acting thereon. This third front face 210 is preferablyof planar configuration. The cavity forms in this region a pressurecompensation chamber 80 which, due to an annular stop element 81arranged therein, contains a minimum volume even in the open position ofthe operating piston 2. The stop element 81 is preferably configured tobe soft and/or flexible and serves at the same time as a dampingelement. Said stop element preferably has an L-shaped longitudinalsection and is held fixed in position in a correspondingly shapedreceiver of the valve housing 1.

The piston ring 21 has an upwardly oriented annular fourth front face211 which faces the valve chamber 30. Said fourth front face forms partof a second active surface, the process pressure acting thereon and saidsecond active surface counteracting the first active surface. Furthersurfaces, which oppose one another and which also form active surfaces,have the reference numerals 213 and 214. The surfaces 210 and 213 form afirst active surface, and the surfaces 211 and 214 form a second activesurface which is positioned against the first active surface.

The pressure compensation bores 22 connect this fourth front face 211 tothe third front face 210 and ensure the pressure compensation. Thesurfaces which are effective in terms of pressure compensate one anotherso that as far as possible the valve closes irrespective of thepressure.

The fourth front face 211 in this example is of pot-shaped configurationand thus curved. Said fourth front face transitions outwardly into araised edge oriented toward the piston head 24. The piston ring 21 thushas a sealing cap 25. This cap 25 has an outer surface which forms alinear, i.e. flush, extension of the remaining outer surface of thecylindrical piston ring 21.

The tip of the sealing cap 25 is configured as a circumferential sealingedge 250 which has a minimized material thickness. The inner peripheryof the cap 25 runs obliquely so that the material thickness increasesfrom the sealing edge 250 to the piston ring 21. The sealing cap is thusconfigured to be wedge-shaped on its internal periphery. Thiscircumferential sealing edge 250 with the minimized front face forms aclosing ring which in the closed valve position forms a static sealbetween the operating piston 2 and the valve housing 1 and thusinterrupts the connection between the process pressure input line 31 andthe process pressure output line 32.

The sealing edge 250 has a seal diameter which corresponds to the guidediameter of the dynamic process seal. Additionally, both are centrallyarranged. This prevents the generation of forces, which are dependent onthe process pressure, from acting in the direction of movement towardthe operating piston.

Preferably, the guide diameter of the two dynamic control chamber sealsis smaller than the guide diameter of the dynamic process seal, i.e.they are located, as may be identified clearly in FIGS. 1 and 2 , closerto the longitudinal central axis of the operating piston 2. Preferably,the dynamic process seal is located in the axial direction between thefirst and the second dynamic control chamber seal, as may also beclearly identified in FIGS. 1 and 2 . As a result, the operating piston2 is optimally guided during the movement thereof.

To this end the valve housing 1 has a corresponding valve seat which isconfigured as an insert element of the valve housing 1 and thus isunderstood in this text as a component of the valve housing 1. The valveseat has a valve seat ring arrangement with an inner valve seat ring 71and an outer valve seat ring 72 which are preferably connected togetherby a snug fit. The two valve seat rings 71, 72 are preferably producedfrom metal or a rigid plastics material. An annular sealing element 70is retained between these two valve seat rings 71, 72. Said annularsealing element is preferably produced from a soft and/or flexiblematerial. Preferably, it consists of plastics material.

The sealing element 70 preferably has a plane-parallel base whichtransitions via a horizontal step into a conically tapering truncatedcone. The base is clamped between the two valve seat rings 71, 72. Thefree end of the truncated cone is located in a freely accessible mannerbetween the two valve seat rings 71, 72 and forms a valve seat 700 or aseat surface, i.e. the effective valve seat for the sealed abutment ofthe sealing edge 250.

Since the sealing edge 250 consists of a harder material than the valveseat 700, an optimal seal is achieved, said seal also withstanding ahigh pressure inside the cavity and/or the process pressure input line31, even in the case of low sealing forces. For example, a sealing forceof 150 N is sufficient in order to withstand a pressure of 40 bar. Thuspilot valves with relatively small nominal diameters may be used.

When viewing FIGS. 1 and 2 together, therefore, the subdivision of thecavity into different chambers and the mode of operation of the valveunit may be identified.

In FIG. 1 the operating piston 2 is in the closed position of the valve.The sealing edge 250 presses against the valve seat 700. The access ofthe process pressure input line 31 into the valve chamber 30 is closedin an annular manner. The first pilot valve 51 has subjected the firstcontrol chamber 40 to a pressure and the second pilot valve 61 hasswitched the second control chamber 41 to ambient pressure so that theoperating piston 2 has been moved into the second control chamber 41 andthe volume thereof minimized.

For opening the valve, therefore, a pressure is applied via the secondpilot valve 61 in the second control chamber 41. If this pressure isgreater than the pressure of the first control chamber 40 and/or if thepressure is reduced therein, the operating piston 2 is pusheddownwardly. As a result, the sealing edge 250 is moved away from thevalve seat 700 and the access into the valve chamber 30 is opened up.Compressed air for inflating the plastics bottles may pass through theprocess pressure input line 31 into the valve chamber 30 and from therethrough the process pressure output line 32 to the blank.

For reclosing the valve, once again the first control chamber 40 is nowsubjected to a pressure and the pressure in the second control chamber41 is reduced to an ambient pressure so that the operating piston 2again moves in the direction of the second control chamber 41.

Preferably, therefore, the first control chamber 40 is filled withcompressed air and the second control chamber 41 is emptied in order toclose the valve. When the valve is opened, the first control chamber 40is emptied and the second control chamber 41 is filled.

In FIGS. 3 and 4 a second exemplary embodiment of the valve unitaccording to the invention is shown. The same parts are provided withthe same reference numerals and are not described again in detail here.The valve unit has once again the valve housing 1 which forms a cavity.The process pressure input line 31 feeds into the cavity, morespecifically into the valve chamber 30. The process pressure output line32 leads out of said valve chamber. The valve chamber 30 is connectedvia a plurality of pressure compensation bores 22 to the pressurecompensation chamber 80. The pressure compensation bores 22 run in thisexample obliquely to the longitudinal central axis of the valve unit,wherein they are preferably oriented in the direction of the pressurecompensation chamber 80 toward the longitudinal central axis. Thepressure compensation bores 22 of the second exemplary embodiment,however, as in the first exemplary embodiment may also run parallel tothe longitudinal central axis of the operating piston and/or thepressure compensation bores of the first exemplary embodiment may alsorun obliquely, as shown here.

In the cavity of the valve housing 1 the valve seat is held fixed inposition with the inner and outer valve seat ring 71, 72 and the sealingelement 70 arranged therein. The sealing edge 250 abuts against thevalve seat 700. The valve seat 700 in this case is preferablysubstantially larger than the abutment surface of the sealing edge 250,so that even a slight radial axial displacement of the operating piston2 always leads to a sealed abutment. The sealing element 70 is heldclamped between the inner and the outer valve seat ring 71, 72.

As may be seen clearly in FIGS. 3 and 4 , the first and the second pilotvalve 51, 61 are connected via pilot bores 50, 60 to a first and/or asecond control chamber 40, 41.

As in the first exemplary embodiment, the operating piston 2, which ismovable inside the cavity, is configured once again to be rotationallysymmetrical, but smaller. In this second example said operating pistonhas a base body 26 with an H-shaped longitudinal section which forms anupper and a lower receiver opening.

As in the first example, the lower region of the base body 26 widenstoward the radially outwardly protruding piston ring 21. The piston ring21 has once again the already-described sealing cap 25 with the sealingedge 250 serving as a closing surface. The outer diameter of the sealingedge 250 corresponds in turn to the guide diameter of the dynamicprocess seal.

The lower receiver opening forms a first downwardly oriented front face200. The upper receiver opening forms a second upwardly oriented frontface 240. These two front faces 200, 240 form the first and secondcontrol surface for controlling the movement of the operating piston 2.Preferably, the two control surfaces are of the same size. The lowerreceiver opening of the base body 26 forms the first control chamber 40and the upper receiver opening forms the second control chamber 41.

A foot element 27 which is fixed relative to the valve housing 1protrudes into the lower receiver opening. A head element 28 which isfixed relative to the valve housing 1 protrudes into the upper receiveropening. The foot element 27 and the head element 28 are penetrated byan axially running first and/or second control bore 270, 280 which feedinto the first and/or second pilot bore 50, 60, which lead to the firstand/or second pilot valve 51, 61. The foot element 27 and the headelement 28 are provided in each case with the circumferential firstand/or second elastomeric, or other suitably configured, sealing ring90, 91 in order to form the dynamic control seal when the operatingpiston 2 is moved.

The second embodiment has the advantage that the service life of thevalve unit is longer in comparison with the first example. Thereproducibility of the operating movement is improved and the valve unitthus operates as a whole more accurately.

In the two previously described embodiments the first and the secondcontrol chamber 40, 41 are configured cylindrically and are notsubdivided. Additionally, an upper and a lower dynamic control chamberseal 90, 91 are present with the same guide diameters, the dynamicprocess seal 92 and the valve seal being arranged therebetween. Otherarrangements are possible. Preferably, all of the exemplary embodimentsdescribed herein are operated bidirectionally, i.e. the input and theoutput may be exchanged with one another.

The guide diameter of the process seal 92 in the previous examples islarger than that of the control chamber seals 90, 91, wherein said guidediameter is the same size as the diameter of the sealing edge 250.

In the embodiment according to FIGS. 5 and 6 , an arrangement which isaltered thereto is present. In principle, this third embodiment is ofsimilar construction so that the same parts having the same referencenumerals are not described again in detail.

In the third example, the process pressure input line 31 leads throughthe valve seat, more specifically through the inner valve seat ring 71,into the valve chamber 30.

The operating piston 2 is configured in turn to be relatively small.Said operating piston consists of a base body 29 with a U-shapedlongitudinal section, the piston ring 21 protruding radially outwardlytherefrom. The piston ring 21 has the through-bores 22 for connectingthe valve chamber 30 to the pressure compensation chamber 80. In thisexample the through-bores 22 are arranged axially parallel. However, thethrough-bores could also be arranged obliquely.

The piston ring 21 transitions into the sealing cap 25 with the annularclosed circumferential sealing edge 250. In the region of the sealingcap 25 the valve housing 1 has an insert element in the form of a fixedsealing block 13. The sealing block 13 comprises the third sealing ring92 which forms the dynamic process seal and which radially seals thesealing cap 25 which has moved relative to the sealing block 13. Theouter diameter of the sealing edge 25 corresponds in turn to the guidediameter of this dynamic process seal.

The piston ring 21 has a slightly larger external diameter than thesealing cap 25.

The base body 29 forms an upwardly open receiver, the upwardly orientedbottom surface thereof forming the first front face 200 and thus thesurface for the first control chamber 40 which is able to be subjectedto pilot pressure. As before, this control chamber 40 is thus ofcylindrical configuration without internal interruptions. In the valvehousing 1, in a similar manner to the second example, the foot element27 is retained fixedly and penetrated by a first control bore 270 whichfeeds into the first pilot bore 50 and leads to the first pilot valve51. The first sealing ring 90 is arranged on the foot element 27, saidfirst sealing ring providing a seal relative to the inner wall andforming the first dynamic control chamber seal.

The second control chamber 41 in this example is of annularconfiguration. The second control chamber is located in the transitionregion of the piston ring 21 with the sealing cap 25, as may beidentified by viewing FIGS. 5 and 6 together. To this end, the valvehousing 1 forms a corresponding annular groove.

The downwardly oriented circular front face of the piston ring 21 formsthe second control surface 240 of the valve control. Preferably, thefirst and the second control surface 200, 240 are in turn configured tobe of the same size. The second sealing ring 91 is arranged on thepiston ring 21, said second sealing ring providing a seal relative to acorresponding wall of the sealing housing and forming the second dynamiccontrol chamber seal.

Thus the guide diameter of the second dynamic control chamber seal inthis third example is larger than that of the first dynamic controlchamber seal. The guide diameter of the dynamic process seal is locatedin a region between these two diameters, wherein preferably it is merelyslightly smaller than, or of the same size as, the guide diameter of thesecond dynamic control chamber seal.

The reference numeral 62 denotes a venting opening 62 for venting thesecond control chamber 41.

The valve unit according to this embodiment may be configured to beexceptionally compact.

The elements which are also shown in the drawings by means of blacksquares are static seals between fixed parts of the valve unit. Thesestatic seals are not provided with individual reference numerals.

The mode of operation of the valve units according to the second andthird example is the same as in the first example and thus is notdescribed in more detail.

The valve unit according to preferred embodiments of the invention haslow axial forces, due to low sealing forces, and thus makes a longservice life with a high number of cycles of operation possible.

LIST OF REFERENCE NUMERALS

-   -   1 Valve Housing    -   10 Process guide shaft    -   11 Lower control guide shaft    -   12 Upper control guide shaft    -   13 Sealing block    -   2 Operating piston    -   20 Piston foot    -   200 First front face    -   21 Piston ring    -   210 Third front face    -   211 Fourth front face    -   212 Annular groove    -   213 Surface    -   214 Surface    -   22 Pressure compensation bore    -   23 Piston neck    -   24 Piston head    -   240 Second front face    -   25 Sealing cap    -   250 Sealing edge    -   26 Base body with H-shaped longitudinal section    -   27 Foot element    -   270 First control bore    -   28 Head element    -   280 Second control bore    -   29 Base body with U-shaped longitudinal section    -   30 Valve chamber    -   31 Process pressure input line    -   32 Process pressure output line    -   40 First control chamber    -   41 Second control chamber    -   50 First pilot bore    -   51 First pilot valve    -   60 Second pilot bore    -   61 Second pilot valve    -   62 Venting opening    -   70 Sealing element    -   700 Valve seat    -   71 Inner valve seat ring    -   72 Outer valve seat ring    -   80 Pressure compensation chamber    -   81 Stop element    -   90 First sealing ring    -   91 Second sealing ring    -   92 Third sealing ring

1. A valve unit, comprising a) a valve housing having a process pressureinput line, a process pressure output line and a process guide shaft, b)an operating piston for closing and opening a connection between theprocess pressure input line and the process pressure output line, and c)at least one control line and at least one control chamber forcontrolling the operating piston, wherein the operating piston can bedisplaced in the axial direction within the process guide shaft in asealed manner by means of a dynamic process seal and i) wherein theoperating piston has a closing ring which in the closed state of theconnection sealingly abuts a valve seat of the valve housing, or ii)wherein the valve housing has a closing ring which in the closed stateof the connection sealingly abuts against a valve seat of the operatingpiston, wherein the valve seat consists of a softer and more elasticmaterial than a circumferential sealing edge abutting said valve seat,and wherein an annular sealing element which comprises the valve seat ispresent, wherein the valve seat is embedded in a valve seat ringarrangement, wherein the valve seat ring arrangement consists of aharder material than the valve seat, wherein the sealing element has theshape of a truncated cone with an outwardly widening base and whereinthe closing ring is the circumferential sealing edge.
 2. The valve unitas claimed in claim 1, wherein the operating piston has a sealing capwhich is of wedge-shaped configuration and the circumferential tipthereof forms the sealing edge.
 3. The valve unit as claimed in claim 1wherein the valve seat arrangement has an inner valve seat ring andouter valve seat ring and wherein the sealing element is retainedbetween the inner valve seat ring and the outer valve seat ring.
 4. Thevalve unit as claimed in claim 3 wherein the base is clamped between theinner valve seat ring and the outer valve seat ring, wherein a free endof the truncated cone of the sealing element is located in a freelyaccessible manner between the inner valve seat ring and the outer valveseat ring and forms the valve seat.
 5. The valve unit as claimed inclaim 4 wherein the base of the sealing element is plane-parallel,wherein the base of the sealing element transitions via a horizontalstep into the conically tapering truncated cone.
 6. The valve unit asclaimed in claim 3 wherein the valve seat is substantially larger thanthe abutment surface of the sealing edge.
 7. The valve unit as claimedin claim 1, wherein a first active surface and a second active surface,which counteract one another and which are able to be subjected to aprocess pressure, are present and wherein the first and the secondactive surface are of the same size.
 8. The valve unit as claimed inclaim 1, wherein the operating piston has a first control surface whichfaces the first control chamber, and wherein the operating piston has asecond control surface which faces the second control chamber, whereinthe first and second control surface are able to be subjected in eachcase to a pilot pressure and wherein the first and second controlsurface are of the same size.
 9. The valve unit as claimed in claim 1,wherein at least one of the two control chambers is of cylindricalconfiguration and is arranged centrally to the longitudinal central axisof the operating piston.
 10. The valve unit as claimed in claim 9wherein both control chambers are cylindrical configuration and arearranged centrally to the longitudinal central axis of the operatingpiston.
 11. The valve unit as claimed in claim 1, wherein a first and asecond dynamic control chamber seal are present and wherein the guidediameter of these two dynamic control chamber seals are of the same sizeand are arranged centrally relative to the longitudinal central axis ofthe operating piston.
 12. The valve unit as claimed in claim 1, whereinthe operating piston has through-bores for connecting a valve chamber toa pressure compensation chamber.
 13. The valve unit as claimed in claim11 wherein an annular stop element is arranged in the pressurecompensation chamber, wherein the pressure compensation chamber alwayscontains a minimum volume.
 14. The valve unit as claimed in claim 1,wherein the operating piston has a base body with a U-shapedlongitudinal section and a piston ring, wherein the base body forms anupwardly open first receiver, wherein a fixed foot element is configuredon the valve housing, wherein the foot element engages in the firstreceiver, wherein the first receiver forms the first control chamber,wherein the valve housing forms an annular gap around the piston ring,wherein the annular gap forms the second control chamber and wherein thecircumferential sealing edge is configured on the piston ring.
 15. Asealing element for use in a valve unit, the valve unit comprising a) avalve housing having a process pressure input line, a process pressureoutput line and a process guide shaft, b) an operating piston forclosing and opening a connection between the process pressure input lineand the process pressure output line, and c) at least one control lineand at least one control chamber for controlling the operating piston,wherein the operating piston can be displaced in the axial directionwithin the process guide shaft in a sealed manner by means of a dynamicprocess seal and wherein the operating piston has a closing ring whichin the closed state of the connection sealingly abuts a valve seat ofthe valve housing, or wherein the valve housing has a closing ring whichin the closed state of the connection sealingly abuts against a valveseat of the operating piston, wherein the valve seat consists of asofter and more elastic material than a circumferential sealing edgeabutting said valve seat, and wherein the sealing element is an annularsealing element which comprises the valve seat is present, wherein thevalve seat is embedded in a valve seat ring arrangement, wherein thevalve seat ring arrangement consists of a harder material than the valveseat, wherein the sealing element has the shape of a truncated cone withan outwardly widening base and wherein the closing ring is thecircumferential sealing edge.
 16. The sealing element according to claim15 wherein the base of the sealing element is plane-parallel, whereinthe base of the sealing element transitions via a horizontal step intothe conically tapering truncated cone.
 17. An operating piston of avalve unit, the valve unit comprising a) a valve housing having aprocess pressure input line, a process pressure output line and aprocess guide shaft, b) the operating piston for closing and opening aconnection between the process pressure input line and the processpressure output line, and c) at least one control line and at least onecontrol chamber for controlling the operating piston by using a controlpressure, wherein the operating piston comprises a base body with areceiver opening, wherein the receiver opening forms the control chamberand a bottom of the receiver opening forms a first control surface,wherein the control pressure acts on the first control surface forcontrolling a movement of the operating piston.
 18. The operating pistonaccording to claim 17 wherein the receiver opening is configured toreceive a foot element fixed relative to a valve housing of the valveunit, wherein the operating piston is moveable relative to the footelement and the valve housing by use of the control pressure.
 19. Theoperating piston according to claim 17 wherein the operating pistoncomprises a multiple of pressure compensation bores connecting a twofront faces of the operating piston and ensuring compensation of theprocess pressure, wherein the multiple pressure compensation bores arearranged around the receiver opening.
 20. The operating piston accordingto claim 19 wherein the pressure compensation bores extend obliquely toa longitudinal axis of the operating piston.
 21. The operating pistonaccording to claim 19 wherein the pressure compensation bores extendparallel to a longitudinal axis of the operating piston.
 22. Theoperating piston according to claim 17 wherein a first and a secondcontrol line and a first and a second control chamber for controllingthe operating piston by using a control pressure are present, whereinthe operating piston forms the first control surface and a secondcontrol surface, wherein the control pressure acts on the first controlsurface and the second control surface for controlling a movement of theoperating piston.
 23. The operating piston according to claim 22 whereinthe base of the operating piston comprises a second receiving openingwhich forms the second control chamber and the second control surface.